Solving Unique Challenges with a Hybrid Approach to Insulation
September 17, 2019
One of the simplest ways to meet building codes requirements in construction is through the effective use of insulation. There are several types of rooftop insulations available in the marketplace, but two of the most commonly accepted in commercial roofing applications are polyisocyanurate (polyiso) and expanded polystyrene (EPS).
Polyiso is a lightweight and cost-effective, closed-cell, rigid foam board insulation that provides energy-efficient solutions for buildings in any region and climate, as well as outstanding return on investment and significant energy savings.
EPS is a closed-cell, rigid foam insulation manufactured using expandable polystyrene. It is block-molded for most construction applications and is highly customizable, enabling thicknesses up to 40 inches in a single board. EPS is versatile and durable and can provide significant cost and labor advantages.
Both polyiso and EPS provide great benefits and R-value in roof construction projects. However, projects often arise when a hybrid solution to insulation may be the most practical. A hybrid polyiso/EPS solution can help you edge out the competition in a number of scenarios.
New Construction with Concrete Decks 
A recent innovation introduced by Carlisle is ChannelDry® EPS Insulation. ChannelDry is ideal for new construction projects with structural concrete, lightweight structural concrete, and lightweight insulating concrete roof decks. Using ChannelDry in conjunction with one-way and two-way relief vents allows the installation of the roof system to begin upon structural cure of concrete (typically around 28 days). ChannelDry is compatible with ballasted, mechanically fastened, induction welded, and adhered single-ply roofing systems. The use of ChannelDry creates a problem-solving solution for new construction involving concrete decks, enabling construction to commence immediately upon structural cure.
Standing Seam Metal Roofs 
With square-, taper-, and profile-cut flute-fill products in custom shapes and sizes, a solution is available for all metal retrofit roofs. Combining EPS to fill the metal roof flutes with a subsequent layer of insulation or coverboard can create an ideal foundation for a retrofit roof. Click here to hear a contractor describe the benefits of this system from a project in Windsor, Ontario, Canada.
Tapered Roof Design 
A tapered roof is another ideal candidate for a hybrid approach to save time and money. With thicknesses up to 40" and virtually any slope available in a single board, a base layer of tapered EPS insulation can save nearly 30% in product cost alone, with additional savings on installation time when combined with polyiso.
Combining polyiso and EPS in commercial roofing applications is an effective solution that can often save you money and labor on a project. Contact your local Carlisle representative to learn more.
February 25, 2020
Dual Tanks Cold Weather Application Tips

Proper material temperatures are imperative to ensure that adhesive products deliver the highest level of performance. When applying adhesive products below the manufacturer’s recommended application temperatures, application speed and performance can be drastically affected. To help address material temperature issues, Carlisle has recently announced the availability of heated blankets and temperature sensing nozzle technology. Flexible FAST reaches its maximum performance when the material temperature at the time of installation is 70°F or rising. When temperatures fall below 70°F, urethane adhesives can experience mixture ratio issues that could create application issues. To help address material temperatures during winter applications, the use of hot boxes and power blankets are recommended to ensure the adhesive remains at 70°F or above at the time of application. For more information regarding heated blankets, click here or visit the website for one of Carlisle equipment partners: PowerBlanket 4C's Spray Equipment Panther East In addition to heated blankets, Carlisle has also made advancements to delivery systems to help applicators identify when an adhesive product is too cold. In January 2020, Carlisle introduced Temperature Warning Tips for Flexible FAST Dual Tanks. These tips make it easy to apply polyurethane adhesives properly. Carlisle’s Temperature Warning Tips provide the applicator with a visual cue to easily identify if the material is too cold during application: Nozzle turns BLUE when adhesive temperature is below the required 70°F. Nozzle will be CLEAR when adhesive is spraying at optimal temperature. Compression seal added to create a tighter fit between the gun and tip. This helps eliminate adhesive leaks. For more information, please contact your manufacturer's representative.

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February 11, 2020
Code-Required Minimum R-Values

Over the past 10 years, there has been a shift in minimum required R-values. The 2015 International Energy Conservation Code (IECC) is the driving force behind this movement. More than 20 states have adopted the 2015 IECC, or a portion of its provisions, as their statewide energy code. See the chart below for minimum R-values per climate zone. Since 2009, the roofing industry has seen an R-10 increase in the majority of the states. The total minimum insulation thickness has increased from 3.5" (R-20) to 5.2" (R-30) in parts of over 40 states. The map below can help you identify climate zones within your state. Climate zones 4 through 8 have experienced an R-10 increase. Additional resources are provided below to help you determine the applicable energy code and its associated minimum R-value requirements in a given state or local jurisdiction.    1. Minimum Insulation R-value Requirements: Non-Residential, Above Roof Deck    2. The Building Codes Assistance Project For more information on R-value requirements, please contact Brandon Reynolds at brandon.reynolds@carlisleccm.com

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January 28, 2020
Polyiso Storage, Handling, and Application Guidelines

It is well known that moisture is detrimental to roof system performance. Wet insulation can lead to several issues including mold, reduced membrane adhesion, and ultimately roof system failure during wind events. Because wet polyiso must be removed and replaced, watertight tie-ins are essential every night. But let's take a step backwards and look at overall polyiso storage before and during installation. An appropriate understanding of storage, handling, and application will result in a properly constructed roof system. Material delivery should be carefully coordinated with the roof installation schedule to minimize outdoor storage. However, short-term outdoor storage can be necessary at times. When storing polyiso outdoors, bundles should not be stored directly on the ground. If possible, they should be stored over a finished surface rather than dirt or grass. Bundles should be covered with a waterproof cover and secured to prevent wind displacement. Exercise care when handling polyiso to prevent breaking or crushing the edges and surfaces. Polyiso should always be installed on dry roof decks and in dry conditions. Apply only as much polyiso as can be covered by completed roofing the same day. Roof surface protection (plywood) should be used in areas where storage and staging are planned to reduce direct, excessive traffic. Tips: Place bundles on pallets or included feet over a finished surface such as gravel, pavement, or concrete. Remove polyiso bundles from trucks with proper equipment. Do not push bundles off the edge of a truck or "roll" a pallet across the roof deck. Follow Carlisle’s requirements regarding product application to ensure adequate performance of the roofing system. For more information, please contact your manufacturer's representative.

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