Building Envelope Educational Courses, Tools, and Materials
May 29, 2019
The demand for high-performance building envelope systems is on the rise. Energy codes such as ASHRAE 90.1 and the IECC continue to increase requirements aimed at creating more energy efficient and environmentally friendly designs. Some of these increasing code requirements involve the addition of continuous air barriers, as well as continuous insulation to wrap the entire building. Architects, specification writers, and designers have the almost impossible task of staying up-to-date on new code requirements, understanding how and why changes were made, and accurately and appropriately incorporating these changes into their designs.

Over the last several decades, Carlisle Construction Materials (CCM) has become the premier single-source supplier of building envelope materials, including single-ply roofing, air and vapor barriers, waterproofing membranes, insulation, metal products, and more. Therefore, CCM is focused on educating and assisting design professionals through training courses, as well as helpful tools and materials, to minimize the learning curve experienced by architects when code changes occur. Here’s some information on CCM’s newest educational courses, tools, and materials to help you stay at the forefront of building envelope designs.

Education is paramount to the success of building envelope projects, which is why CCM offers free courses to design professionals on various building envelope design considerations. CCM’s “Pushing the Envelope: Going Beyond Conceptual Design” is a 300-level, AIA-accredited course that explores proper product selection, material performance characteristics, test procedures, and best practices as they relate to building envelope systems. It is available online as a self-guided course here or you can request a face-to-face presentation here.

CCM’s newest course, “Building Envelope Design – Understanding Codes, Best Practices, and Tie-in Detailing”, is a 400-level, AIA-accredited course available exclusively as a face-to-face presentation. This course helps raise awareness of code requirements as they relate to building envelope components and systems, with a focus on the all-important tie-in detailing needed to provide an air tight building. Common material misconceptions are also discussed. For more information on CCM’s Building Envelope Design course, or to request an face-to-face presentation, click here

As energy code requirements increase the need for air barriers and continuous insulation, questions about fire safety may arise. In most cases, the International Building Code (IBC) requires compliance with NFPA 285, which is the Standard Test Method for Evaluation of Fire Propagation Characteristics of Exterior Wall Assemblies Containing Combustible Components. Carlisle Coatings and Waterproofing (CCW) offers both an online tool and mobile app that allow you to build an NFPA 285-approved assembly. When finished, a submittal document is created for the wall you designed, and this document can be provided to your building code official if your design is ever called into question. To build your NFPA 285 wall assembly, click here or download the app by searching “NFPA Guide” on the AppStore, GooglePlay, and Amazon.

Since continuous air barriers became a requirement of energy codes, building designers have been given the difficult task of determining material compatibility and proper tie-in sequencing of dissimilar systems. CCM’s breadth of building envelope materials allows for the internal vetting of material compatibility, taking away the guesswork typically required from designers. CCM’s NVELOP details are easy to read and understand, illustrating the most common material combinations along with step-by-step installation instructions to create the continuous air seal required by energy codes. NVELOP details can be downloaded from the NVELOP website here.

CCM is unique in its ability to provide a wide range of materials from a single source. Similarly, NVELOP is unique in its ability to provide a single-source warranty for the tie-ins between dissimilar CCM systems. However, the uniqueness of CCM and NVELOP can make specifying for public bid projects complicated. To address these difficulties, CCM developed the MasterFormat Specification Sell Sheet with instructions on how to write CCM and NVELOP as the basis of design in public bid project specifications, while keeping them open for competition. To download CCM’s NVELOP MasterFormat Specification Sell Sheet, click here.

NVELOP is unique in its ability to provide warranty coverage for tie-ins between dissimilar CCM materials. Traditionally, applying for and receiving a warranty for tie-ins was either impossible or extremely difficult and involved lots of paperwork and time. NVELOP eliminates these issues with an easy online warranty application process. Once the individual CCM system warranties are purchased and received, visit NVELOP’s warranty application portal here and fill in the appropriate information.


If you have questions about any of these building envelope tools, please contact Chris Kann at Chris.Kann@CarlisleCCM.com.
March 4, 2020
ENERGY STAR Roofing Program Phaseout

The ENERGY STAR® Roofing Program will be phased out by June 1, 2022 The U.S. Environmental Protection Agency (EPA) has announced they are sunsetting the ENERGY STAR reflective roof program effective June 1, 2022. Program Partners must cease production of printed or electronic marketing material using the ENERGY STAR mark by June 1, 2021. All references to ENERGY STAR must cease by June 1, 2022. As a leader in the commercial roofing industry and the largest manufacturer of reflective and non-reflective roofing materials, Carlisle Construction Materials supports this change, as it eliminates one source of confusion regarding energy efficient roof design. As a rule of thumb for energy efficiency, reflective roofs are best suited for cooling-dominated climates where buildings' air conditioning demands or costs exceed their heating demands – typically, southern markets in ASHRAE Zones 1, 2, and parts of 3. In heating-dominated climates, a non-reflective roof covering is ideal to reduce heating costs (and the burning of fossil fuels) as well to as mitigate the risk of condensation-related issues within the roofing assembly. Carlisle continues to advocate for careful selection of complete roofing systems based on required performance attributes and considering the building's design, intended use, location, and climatic conditions. Additional Resources For more information on roof condensation, reference the November 2012 Design Advisory on how to avoid condensation issues from occupancy- or construction-generated moisture. November 2012 Design Advisory For more information on the condensation risks of cool roofs, check out this short animation. Condensation Risks of Cool Roofs For further reading, visit the Carlisle SynTec website for a white paper on Mechanically Attached Roof Systems in Cold Climate Zones. White Paper Contact Craig Tyler at Craig.Tyler@CarlisleCCM.com with questions.

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February 19, 2020
FM’s VSH Testing – Very Severe Hail

FM Global, a leading commercial building insurer, and its code-approved testing agency subsidiary, FM Approvals, have created a Very Severe Hail (VSH) impact resistance classification that could affect design professionals. FM Global Guidelines Traditionally, FM Global has recommended its insured building owners use moderate hail (MH) and severe hail (SH) classified roof systems for buildings located in areas FM Global considers to be susceptible to moderate or severe hail impacts. FM Loss Prevention Data Sheet 1-34 ("Hail Damage") provides a map identifying these regions. In recent years, the insurance industry in the United States has seen an uptick in losses from hail in terms of the number of claims experienced and costs of those claims. A majority of the hail damage occurs to roof systems and other rooftop components. In the latest version of FM 1-34 (April 2019), FM Global identified a new VSH region encompassing Oklahoma, Kansas, Nebraska, South Dakota, most of Texas, and parts of Montana, North Dakota, Minnesota, Iowa, Missouri, Arkansas, Wyoming, Colorado, and New Mexico.  Per FM Global, this area was classified as a VSH region based on data from the National Oceanic and Atmospheric Administration's National Weather Service and National Center for Environmental Protection's Storm Prediction Center. This data shows a concentration of reports of hail greater than 2 inches in diameter in this geographical region. Until recently, FM Approvals did not have VSH-classified roof systems available to satisfy its recommendation in the VSH region. In the interim, FM 1-34 recommended using assemblies tested to a Class 4 rating using FM 4473 ("Specification Test Standard for Impact Resistance Testing of Rigid Roofing Materials by Impacting with Freezer Ice Balls"). FM 1-34 indicates aggregate- and paver-ballasted roof systems can be substituted for MH- and SH-classified roof systems in the MH and SH regions. However, FM Global restricts the use of aggregate-ballasted roof systems on buildings taller than 150 feet, or in areas where the design wind speed is 100 miles per hour or greater. FM has indicated only paver-surfaced roof systems can be substituted for a VSH-classified roof system. FM 1-34 also contains recommendations for skylights, rooftop HVAC equipment, and other critical outdoor equipment in the MH, SH, and VSH regions. Hail Classifications FM Approvals traditionally has tested and classified membrane roof systems for MH and SH impact resistances using FM 4470 ("Approval Standard for Single-Ply, Polymer-Modified Bitumen Sheet, Built-Up Roofs (BUR) and Liquid Applied Roof Assemblies for use in Class 1 and Noncombustible Roof Deck Construction). This is the same test method on which many FM Approvals roof system classifications are based. Using FM 4470's procedure, MH-classified roof systems withstand a 2-inch-diameter steel ball weighing 1.19 pounds dropped from a height of 81 inches in a section of tubing. This results in an impact energy of about 8 foot-pounds (ft-lbs.) on the surface of the roof system test specimen. SH-classified roof systems withstand the same 2-inch-diameter steel ball dropped from a height of 141.5 inches, resulting in an impact energy of about 14 ft-lbs. on the surface of the roof system test specimen. FM Approvals recently updated its impact-resistance test method to include testing for the VSH classification. The new testing involves propelling 2-inch-diameter preformed ice balls at roof system test specimens using an ice ball launcher. The ice balls are propelled at 152 to 160 feet per second, resulting in an impact energy of 53 to 58 ft-lbs. on the surface of the roof system test specimen. With these higher test standards, new materials and assemblies are being developed and tested to meet the new ratings. Carlisle has introduced a new coverboard, EcoStorm, that can achieve the VSH rating. Carlisle currently has 133 approved VSH approved assemblies. For more information on EcoStorm VSH Coverboard, click here. Contact Brian Emert at Brian.Emert@CarlisleCCM.com with further questions.

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February 5, 2020
Spray Foam for Walls – The Perfect Wall

The challenge with every design is making sure that it will work in a specific environment. Through understanding the principles of a "perfect wall" - one which contains a water-shedding layer, an air control layer, a vapor control layer, and a thermal control layer - we can generate a wall solution that will work in every environment. The control layers are listed in order of importance. All are important, but not equally important. The ranking comes from historic experience and the underlying physics. Controlling water in the liquid form (rain and ground water) has been the focus of architects for generations. Controlling air is a much more recent focus - less than a century. The corollary, however, is too often true for many in the industry. There should be no doubt, the water control layer is much more important than the air control layer. Controlling vapor is even more recent - only a generation or two. Air movement transports significantly more water in vapor form than does vapor diffusion and therefore air control is more important than the control of molecular water vapor. "Air barriers" are more important than "vapor barriers". Thermal control dates back millennia - but getting it wrong has rarely led to durability failures. The thermal control layer failures have been typically limited to comfort issues and operating cost issues. Hence, thermal control layers are listed last on the control layer "priority" list. In the last decade we have been successful at combining the water control layer, air control layer, and vapor control layer into a single layer that can be a film, coating, membrane, or sheet goods. We have also had good success with wrapping the exterior of a building with all of these control layers and then enclosing those control layers with the fourth control layer - the thermal control layer. This configuration, with the thermal control layer outboard of the water, air, and vapor control layers, allows the assembly to be constructed in all climate zones: cold, mixed, hot and humid, or dry. Even better, this configuration allows this assembly to enclose virtually all interior environments in all climate zones: offices, commercial, residential, institutional, pools, museums, art galleries, and data processing centers. The sole exception being refrigerated buildings and cold storage facilities. In such assemblies the location of the thermal control layer is "flipped" with the other control layers - the thermal control layer now becomes located on the interior of the other three control layers. Utilizing spray foam technology, you can create the "perfect wall" with spray polyurethane (SPF) which meets; Water Control Layer - SPF is inherently moisture resistant. Air Control Layer - SPF has an Air Impermeability of <0.02 (L/s/m2) @ 1 inch of mercury. Vapor Control Layer - SPF has a water vapor permeability of 1.4 perm @ 1 inch of mercury. Thermal Control Layer - SPF has an R-Value per inch of 6.9. This also allows for thinner walls and continuous insulation without thermal breaks. Visit the Carlisle Spray Foam Insulation website at carlislesfi.com for more information on how your next project could utilize spray foam insulation as a "perfect wall" solution. Contact Brian Emert at Brian.Emert@CarlisleCCM.com with further questions.

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