Achieve the Look of a Metal Roof Using New TPO Colors and Contour Rib
April 30, 2019
The Sure-Weld® TPO Contour Rib profile is a great way to achieve a standing seam metal roof look on sloped roofs or mansards. Sure-Weld TPO membrane and the contour rib profile are now stocked with no minimum order quantities in five special colors in addition to the standard white, gray, and tan options. This makes it even easier to satisfy a building owner’s desire for an aesthetically pleasing standing seam look using TPO.


When using special color TPO and contour rib, an owner will be judging the finished roof on its looks, in addition to its performance. It’s important to ensure proper spacing and alignment, and consider where membrane splices will fall when installing the contour rib profile.


Here are some easy tips to follow on your next contour rib profile job:
  • “Measure twice, cut once”: Similar to the old carpenter’s saying, check your measurements before you start the job. Prior to installing any contour ribs, measure the spacing for the ribs on the roof to ensure they are spaced properly. If possible, try to align the edge of a contour rib with a splice in the membrane to hide seams.
  • Use a jig or pan to make spacing easy: Once the spacing has been determined, lay out a few ribs on the ground and position the automatic welder as if the rib is being welded. Then, measure the space between the edge of the welder and the next rib. This dimension can be used to fabricate a metal pan to ensure proper alignment and spacing of the ribs.
  • The first rib is critical: Always chalk a line to position and install the first rib. Align the edge of the rib with the chalk line and tack-weld it every 6” to ensure it is perfectly straight and stays in place. If done properly, the first rib can act as a guide to align the next rib using the metal spacing pan. Ensure that after tack welding the first rib for positioning purposes, it is fully welded for permanent installation.
  • Use heat to hold contour rib pieces together: To reduce separation of connected contour rib pieces during the welding process, use a hand welder to heat the end of one of the contour ribs after inserting the connector pin, and push the two ends together. This will help eliminate small gaps between contour rib pieces.


  • Sure-Weld TPO special colors and contour ribs can give a building the look of a metal roof, with the fast installation and proven performance of TPO. Refer to the Contour Rib Installation Guide for more great tips to make sure your next Special Color Contour Rib installation is a success.

        Adam Burzynski
        TPO Product Manager
        Product Marketing
        adam.burzynski@carlisleccm.com
    February 25, 2020
    Dual Tanks Cold Weather Application Tips

    Proper material temperatures are imperative to ensure that adhesive products deliver the highest level of performance. When applying adhesive products below the manufacturer’s recommended application temperatures, application speed and performance can be drastically affected. To help address material temperature issues, Carlisle has recently announced the availability of heated blankets and temperature sensing nozzle technology. Flexible FAST reaches its maximum performance when the material temperature at the time of installation is 70°F or rising. When temperatures fall below 70°F, urethane adhesives can experience mixture ratio issues that could create application issues. To help address material temperatures during winter applications, the use of hot boxes and power blankets are recommended to ensure the adhesive remains at 70°F or above at the time of application. For more information regarding heated blankets, click here or visit the website for one of Carlisle equipment partners: PowerBlanket 4C's Spray Equipment Panther East In addition to heated blankets, Carlisle has also made advancements to delivery systems to help applicators identify when an adhesive product is too cold. In January 2020, Carlisle introduced Temperature Warning Tips for Flexible FAST Dual Tanks. These tips make it easy to apply polyurethane adhesives properly. Carlisle’s Temperature Warning Tips provide the applicator with a visual cue to easily identify if the material is too cold during application: Nozzle turns BLUE when adhesive temperature is below the required 70°F. Nozzle will be CLEAR when adhesive is spraying at optimal temperature. Compression seal added to create a tighter fit between the gun and tip. This helps eliminate adhesive leaks. For more information, please contact your manufacturer's representative.

    Read This Post
    February 11, 2020
    Code-Required Minimum R-Values

    Over the past 10 years, there has been a shift in minimum required R-values. The 2015 International Energy Conservation Code (IECC) is the driving force behind this movement. More than 20 states have adopted the 2015 IECC, or a portion of its provisions, as their statewide energy code. See the chart below for minimum R-values per climate zone. Since 2009, the roofing industry has seen an R-10 increase in the majority of the states. The total minimum insulation thickness has increased from 3.5" (R-20) to 5.2" (R-30) in parts of over 40 states. The map below can help you identify climate zones within your state. Climate zones 4 through 8 have experienced an R-10 increase. Additional resources are provided below to help you determine the applicable energy code and its associated minimum R-value requirements in a given state or local jurisdiction.    1. Minimum Insulation R-value Requirements: Non-Residential, Above Roof Deck    2. The Building Codes Assistance Project For more information on R-value requirements, please contact Brandon Reynolds at brandon.reynolds@carlisleccm.com

    Read This Post
    January 28, 2020
    Polyiso Storage, Handling, and Application Guidelines

    It is well known that moisture is detrimental to roof system performance. Wet insulation can lead to several issues including mold, reduced membrane adhesion, and ultimately roof system failure during wind events. Because wet polyiso must be removed and replaced, watertight tie-ins are essential every night. But let's take a step backwards and look at overall polyiso storage before and during installation. An appropriate understanding of storage, handling, and application will result in a properly constructed roof system. Material delivery should be carefully coordinated with the roof installation schedule to minimize outdoor storage. However, short-term outdoor storage can be necessary at times. When storing polyiso outdoors, bundles should not be stored directly on the ground. If possible, they should be stored over a finished surface rather than dirt or grass. Bundles should be covered with a waterproof cover and secured to prevent wind displacement. Exercise care when handling polyiso to prevent breaking or crushing the edges and surfaces. Polyiso should always be installed on dry roof decks and in dry conditions. Apply only as much polyiso as can be covered by completed roofing the same day. Roof surface protection (plywood) should be used in areas where storage and staging are planned to reduce direct, excessive traffic. Tips: Place bundles on pallets or included feet over a finished surface such as gravel, pavement, or concrete. Remove polyiso bundles from trucks with proper equipment. Do not push bundles off the edge of a truck or "roll" a pallet across the roof deck. Follow Carlisle’s requirements regarding product application to ensure adequate performance of the roofing system. For more information, please contact your manufacturer's representative.

    Read This Post
    X
    Email to your Colleagues >
    Separate multiple emails with a comma or semicolon.
    Copy Me


    Please log in to share this item by email.
    Add to a Collection >
    Please log in to share this item to your collections.
    Private
    Private Collection (change)

    Loading...
    Invite user by email:
    User Invited. Invite another
    User Invite Failed, try again.
    X
    Visibility Options
    Public Collection
    Anyone with a link can view. No sign-in required.
    Private Collection
    Only people explictly granted permission can access. Sign-in required.
    X

    You are now working in your copied collection
    Okay